Equipment and technology for realization of vacuum-arc method
Developed with participation of workers of the department of "Ion-plasma treatment of materials"
Bulat-10
| Working zone into the installation: Diameter x height |
700х540 |
| Total number of evaporator (pieces) operating at the same time |
9 9 |
| Rate of deposition of coating (mkm/hour) On immobile object |
from 15 to 150 |
| Purpose(type) of deposited coatings | Wear-resistant, Corrosion, Protective-decorative, Bacterical, Optical. |
| Manner of control | automatic |
Bulat-9
| Working zone into the installation: Diameter x height |
600x600 |
| Total number of evaporator (pieces) operating at the same time |
4 3 |
| Rate of deposition of coating (mkm/hour) On immobile object On rotating object |
40 30 |
| Purpose(type) of deposited coatings | Wear resistant, Corrosion resistant, Protective-decorative |
| Manner of control | automatic |
Bulat-МС
| Working zone into the installation: width x depth х height |
400x400х100 0 |
| Total number of evaporator (pieces) operating at the same time |
4 2 |
| Performance (pc./shift) | 100 30 |
| Purpose(type) of deposited coatings | Multilayer, Self-carrying wiith thickness to 2 mm. |
| Manner of control | manual |
Bulat-P
| Working zone into the installation: diameter x height(mm) |
500x500 |
| Total number of evaporator (pieces) operating at the same time |
2 2 |
| Rate of deposition of coating (mkm/hour) On immobile object On roating object |
5 4 |
| Production rate(pieces/shift) | 4 |
| Max. consumption capacity, kW | 20 |
| Water discharge, (1/hour) | 1200 |
| Purpose (type)of deposited coatings | Protective, Wear resistant, Nitride, Oxide, Carbide (on precision articles). |
| Manner of control | mannual |
Type-5
| TYPE-4 | TYPE-5 | B-APP | Bulat-10 | |
| Working zone into the installation:diameter x height (mm) | 700х850 | 850х850 | 500х500 | 700х540 |
| Total number of evaporator (pieces) operating at the same time |
4 2 |
6 3 |
2 1 |
9 9 |
| Rate of deposition of coating (mkm/hour) On immobile object On rotating object |
to 30 to 10 |
to 25 to 8 |
to 5 to 1,5 |
from 15 to 150 |
| Purpose (type)of deposited coatings | Protective-decorative | Protective-decorative | Wear-resistant, Protective, Antifriction, diamond-like |
Wear-resistant, Corrosion, Protective-decorative, Bacterical, Optical. |
| Maner of control | manual | manual | manual | automatic |
Equipment for synthesis of diamond films
| Activation of gaseous phase is performed by glow discharge of direct current in crossed E/H fields; | |
| Power of the source | to 17 kW; |
| Voltage on discharge gap | to 7 kV; |
| Discharge current | to 10 A; |
| Intensity of megnetic field in the region of base | ~250 E; |
| Rate of deposition | to 10...12 mkm/hour; |
| Area of deposition of diamond polycrystalline coating | to 25 cm2; |
| T° of deposition | >900° C. |
Installation with L-vivid filter
| Intensity of megnetic field | 350 E |
| Ion current on filter outlet too | 2 А |
| High quality of plasma filtration: | |
| Effective area of coating homogeneity: | 10% |
| On diameter (without rotation of the base) | 60-70 mm |
Equipment for diagnostics
X-ray fluorescence analysis of mass composition (apparatus "SPRUT")
| Set of apparatus SPRUT consists of: | |
| Unit of spectrometer: | 6 3 |
| Unit of control and regulation of spectrum of gaseous station; | |
| Forevacuum unit (block of pump and forevacuum pump control) | |
| Source of uninterrupted power: | 1500 |
| External computer | to 1.7 kV; |
Nanoindentation (Nanoindenter G200)
| Resolving power of displacement lower | 0.1 nm |
| Complete displacement of indenter | 1.5 mm |
| Max. depth of indentation more: | 500 mkm |
| Max. load: | 500 mH |
| Max. power consumption (kVt): | 35 |
| Min depth of indentation sufficient for determination of hardness and of modulus of elasticity: | ~30 nm |
| Optical microscope | |
| Screen (digital) magnification: | 25х |
| Optical magnification, 2 interchangeable lens: | 10х and 40х |
Measurement of corrosion characteristics (potentiometer IPC Pro MF)
| Output voltage: | 30 V |
| Current range: | 7, 1 mkA, 10 mkA, 100 mA, 1 A, 10 mA, 100 mA, 1 A |
| Range of controlled potentials: | 5 V |
| Sweep speed: | from 0 to 100 V/s |
| Max. rate of registration IET: | 10 ms/ternamy |
| IR compensation: | Active on break in circuit |
| Output analog: | there is |
| External set-point device: | there is |
| Additional options: | Internal memory, up 16000 points |
| Power supply: | Circuit ~220 V |
